I will admit I don’t know all of the details and someone can easily argue me down. Lean has done well focusing on the individual product and operation steps. Many of them came up from the shop floor and wanted more discipline on how things are done, much like the Japanese. My supposition is that Lean people have been focusing at the micro level and lost a vision of the macro level of the shop floor. Someone else in the room commented to the respondent “didn’t have a high expectation for what Lean could do?” The second observation is remembering the contents of a cassette tape of Womack’s book and a long discussion of the value of getting to a lot size of 1. Then he asked how many were happy with the results? 1 hand only. One a colleague of mine recently gave a talk but first asked the audience how many have had 1 or more Lean projects at their companies? Essentially all hands in the room went up. I start from 2 simple observations that I think are relevant here. I should just read all of your posts to see what my next thoughts will be about …Ĭan Lean regain its mojo & where to look for it ? Again I find your site when the words mojo and Lean re in the same search.
I couple of weeks ago I found your site after thinking about how or not ERP supports Lean. But if this is becoming a shared understanding of the word “lean” in business it will be as true as anything: After all, reality is subject to social construction. From a theoretical point of view this is of course both wrong and a pity. Adjacent – but still essentially different – production philosophies such as SixSigma, TQM, BPR, TOC, WCM, agile manufacturing etc are merged under the lean umbrella – or should I say lean parasol.
Left is a catchy word used to label all kinds of improvement projects that includes some process mapping and 5S techniques. The richness, pureness and thoroughness in the lean production philosophy is lost. Thus you have before lean and you have lean. Through my recent experience with teaching managers “the toyota production system and lean production” it has struck me how several managers initially tend to understand lean simply as “the new better way to operate with some customer focus and removal of waste” contrasting the “old way”. Today we have “lean services”, “lean construction”, “lean in the office”, “lean healthcare”, “lean ship-building”, “lean logistics, “lean management” and lean this and that… As lean disseminates from its origin in the automobile industry to services and the public sector, I see the word “lean” growing far beyond its roots and often even intentions. The shared aim is reducing costs and improving customer service by “working smarter not harder”. Ignited by the two waves of economic downturns since 2008 and fueled by consultancy and lean missionaries, literally every business are now going lean.
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